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Transition from S-II Supervisor to S-III Manager

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From the Ask Tom mailbag –

Question:
I read, with interest, your description of the transition from a lead technician (S-I) to a supervisor (S-II). I find myself in the same situation. I was in a supervisory role (S-II) for the past six years, and now find myself in a managerial role (S-III), as a manager to a team of five supervisors, each with their own team. As a supervisor, when I struggled, I went to my manager. Now, I am the manager.

Response:
Not only are you, now, no longer doing the production work, you are no longer directly implementing the day to day, week to week or month to month production schedules, you are now a manager (S-III) of first-line managers (S-II).

You are still committed to two central questions, pace and quality, but your time orientation is, now, much longer. Yours is a system focus.

Take the concerns at S-II and change the outlook from 3-12 months to 12-24 months.

Team
S-II – Right technician assigned to the right project (3-12 months).
S-III – Build a team of technicians, accounting for the lead time from entry level to working competence, so, when a technician is needed, there is a competent team member ready to step in. Workforce planning (12-24 months).

Safety
S-II – Safe working environment, proper safety equipment (3-12 months)
S-III – Create systems of safety, begin with a prevailing mindset of safety. Create a safety curriculum, including policies, procedures, initial and recurrent training programs. Track those training programs to ensure that all personnel receive effective and appropriate training. Review safety metrics to adjust the safety program (system) to be continuously more effective. Review, recommend, approve and implement safety budgets for equipment, to ensure organizational competence to safety related matters (12-24 months).

Training
S-II – Right training for the right skill required by the project (3-12 months).
S-III – Identify necessary skills training, select appropriate training programs, both internal and outsourced. Assess the effectiveness (metrics) of those programs and adjust the training system (12-24 months).

Tools
S-II – Right tools used by the technicians required for the project (3-12 months).
S-III – Review, recommend and approve budgets and acquisition of appropriate (state of the art) tools, including capital budgets for equipment investments (12-24 months).

Materials
S-II – Right materials, in sufficient quantity, to be used for the project (3-12 months).
S-III – Material contracts with suppliers, negotiate favorable discounts and terms. Identifying critical order quantities, lead times and stock to meet production volume based on sales forecasts (12-24 months).

Equipment
S-II – Right equipment, in working order, properly maintained, to be used for the project (3-12 months).
S-III – Review, recommend and implement annual and capital budgets for equipment. Anticipate end-of-life for existing equipment, improvements in technology and capacity to meet production volume based on sales forecasts (12-24 months).

Work Environment
S-II – Conducive environment, proper lighting, working height (3-12 months).
S-III – Work flow layout, time and motion studies, sequence of production, system constraints and strategic constraint (12-24 months).

Coaching
S-II – Corrective feedback for mistakes and positive reinforment for performance (3-12months).
S-III – Conduct effective coaching 1-1s with supervisory team, model coaching sessions, set context. Ensure that supervisory team conducts effective coaching sessions with production team. Act as manager-once-removed to production team, review training, assess capability for advancement, set context.

All of these issues have long term impact on pace and quality. Your tools are no longer simple schedules and checklists, but work flow diagrams, schematics, time and motion studies, sequencing and planning.

As a supervisor (S-II), you relied on best-practice solutions to identified problems. As a manager (S-III) you will be asked to solve problems that have not been solved before. You will employ root cause or comparative analysis to examine difficult problems, to generate solutions based on cause and effect.

The value-add at this level of work is consistency and predictability. As a supervisor (S-II), it was your role to make sure that production was accurate, complete and on-time. As a manager (S-III), it is your role to ensure that the product or service is effectively delivered, AND that delivery was completed efficiently, yielding a reasonable (consistent and predictable) profit for the time, effort and resources required.

Welcome to the world at Stratum III. -Tom

Missing Stratum III

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“I am not sure what is happening,” Monika said. “We have three supervisors, all of them have been here for five to seven years. Up until about six months ago, they were all doing just fine. Now, they are struggling. Not just one supervisor, but all three of them.”

“How so?” I asked.

“We have a meeting to discuss a new problem area. Our work order volume through the shop has increased from twenty work orders a day to fifty work orders. We promise our customers a delivery time, then we find out there are problems with their order, delays in getting some of the special items. We put people on to fix those things, but then that delays other work orders. The white board we use for scheduling can’t handle all the things that change during the day. There is an industry scheduling software, within our budget. We decide on a course of action to find out more about the software, if it will work for us. Each supervisor has their assignment to examine the software. We break the huddle and nothing happens.”

“What do they say?” I pressed.

“We get together a week later. We still have the same problem. One supervisor says they talked to their team, but got push-back. Their team likes the white board. Then they got busy, and here we are, a week later. Another supervisor just stares and says there is too much work to get done, to spend time looking at the software. All three supervisors admit that it is very important to solve this problem. They suggest we hire some assistant supervisors.”

“What happens if you don’t solve this problem?”

“Nothing immediately, but we have some signature projects coming up and if those get delayed, we could lose the projects. And if those projects push other work orders, we could lose other customers.”

I let Monika slow down and stop.

“Have you ever considered that the level of work in your operations department has increased,” I asked. “The way you handle one project, or two projects or twenty projects is different than how you handle fifty projects or sixty projects. If I told your supervisors, tomorrow, would have to handle 100 simultaneous projects, how would they respond?”

“The whole department would implode,” Monika replied.

“But you have the floor space, you have capacity, it is just a matter of handling the complexity created by the additional volume. It’s a higher level of work. And, hiring assistants will not solve your problem. You have to change your system. Do you have the time to work on this?”

“Nope,” Monika was quick to respond. “I have seven departments to keep moving. I can’t get bogged down in this one. It’s almost like we are missing a manager to direct my three supervisors.”

S-IV level of work – Monika
S-III level of work – Missing level – system work
S-II level of work – three supervisors
_________________________
Clarification on levels of work in Australia, from Adam Thompson at the Working Journey
In Australia, Supervisor usually denotes the S-I role Assistant to Frontline Manager (FLMA, S-II) role, your Leading Hand.

Team Leader is the role that may denote either the FLMA role or the S-II Manager role.

Str-III sits uncomfortably between Manager / Senior Manager / General Manager and sometimes even Director.

Str-IV is reasonably consistent – General Manager. I think that’s a VP in your world. -Adam

How to Spot Micro-Management

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Joyce was thinking about her team. Things were not a disaster, but not running too smoothly. There was a friction in the team that was beginning to take a life of its own.

“I have been watching Phillip,” she started. “It seems he is struggling with his job as a supervisor, but it’s hard to tell. He has his good days, but not too often.”

“How would you rate his performance?” I asked.

“Well, that’s pretty easy to see. He is always late with stuff and it’s never completely done the way it should be. And then, when I go to talk to him about it, I can’t find him.”

“Is he in the building?”

“Oh, yeah, he will turn up, but it’s like, he was two hours down in receiving, he said he was organizing the place. Now, I know the place needs to be organized, but he was doing it all alone. He was not out here, supervising on the floor, where he really needed to be. The receiving guy should be doing the organizing in receiving.”

“What do you think the problem is?”

“Well, even though he is a supervisor, it seems he would rather be doing lower level-of-work stuff. Some of his team members even accuse him of micro-managing.”

“So, what do you think the problem is?” I repeated.

“It’s like he is in a role that he doesn’t even like, and probably in over his head,” Joyce concluded.

“And who put him in that spot?”

Joyce turned her head, looked at me sideways. A bit of a smile, a bit of a grimace.

How Will You Focus?

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“Quick breakdown,” I pushed. “What are the three things you have to get accomplished this year?”

“Well, that’s easy,” Meredith replied. “Those three objectives come from my business plan.”

“And, you have your three objectives for the year broken down into quarterly goals?”

“Yes,” Meredith nodded.

“So, how do you keep those three objectives in front of you when you stay buried in your email, handling all the traffic and details of your projects?”

“It’s tough,” Meredith shrugged.

“I know it’s tough, but if it wasn’t tough, how would you do it? How would you focus on your top three priorities each and every day?”

“One thing is for sure,” Meredith smiled. “I won’t find them buried in my email.”

“You are correct,” I agreed. “For many managers, email is counter-productive to focus. Email is efficient, it is self-documenting, but it can also be a distraction. How will you focus?”
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Pre-registration is now available for our online program – Hiring Talent 2016. Regular tuition is $499. Use the promo code -Blog- in the comment field to receive $100 credit. Find out more.

Which Details Demand Attention?

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“Those problems come to me because I am the manager,” Meredith protested. “Being a manager is a big job and I take it seriously. That’s why I am so busy.”

“That is why you are so busy, or that is why you are so distracted?” I wanted to know.

“These are not distractions, these are important details,” she continued to push back.

“Don’t you have people on your team to handle these details?” I asked.

“Yes, but I am accountable. Sometimes, these details demand my attention.”

“How can you tell the difference, between the details that other people should handle and the details that demand your attention?”

Meredith sighed. “I don’t know. I guess that’s why I stay buried. I am trying to handle all the details.”

“Meredith, when you were a supervisor, you WERE handling all the details, but you are a manager now. We expect you to take a step back and look at the patterns in your team, the patterns in your work flow. Yes, there are some details that demand your attention. The way you lay out your system should surface those details that demand your attention. But, your system should also allow for most detail to be handled and tracked by your team. There is appropriate decision making at every level of work. Let your team be busy, so you can look at the pattern of work.”

Twelve Months From Now

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I repeated my question. “What things do you need to pay attention to, that will have an impact one year from now?”

“This company is pretty stable in what it does,” she replied. “We may replace a machine or our volume might go up or down. But what really changes, is the people. You never know what is going to happen with the people.” Melanie’s mind began to race like she had just discovered uranium.

“You’re right,” she continued. “The biggest thing that always changes, is the people.”

“And even if the people don’t change, the people change. Even if it’s still the same people, they are not the same people.”

Melanie’s discovery of uranium was shifting to panic. This new world that opened up just a few seconds ago, suddenly got very scary.

“So, I am responsible for knowing that, a year into the future?” she asked.

I nodded.
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Watch for the release of our online program – Hiring Talent 2016, scheduled for Jan 15, 2016.

Being Busy

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“You were promoted because your manager was promoted. I didn’t think you were ready to make the move from supervisor to manager, but the position was open and the COO was impatient. He is now having second thoughts when he looks at your turnover statistics.”

Melanie was quiet. Her voice, calm. “I didn’t know that. But you said two of my supervisors quit because they graduated night school and got better jobs. I can’t help that?”

“We found out in the exit interview. They had jobs lined up three months before they gave you notice. And you didn’t know.”

“But how was I supposed to know. We stay pretty busy around here,” she protested.

“Melanie, the job of being a manager is not about being busy. It’s not about scrambling to save the day. As a supervisor, you were effective at that. Now, it is killing your effectiveness as a manager. As a manager, your role is completely different.

“You said you could anticipate things, as a supervisor,” I continued. “You said you could see the future. I need you to see even further into the future. As a manager, I need you to think out 12 months.”

Melanie shifted, sat up, “But, who knows what is going to happen a year from now?”

“Indeed,” I said. “What things do you need to pay attention to that will have an impact one year from now?”
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Watch for the release of our online program – Hiring Talent 2016, scheduled for Jan 15, 2016. Here are some responses to the program.

“Drilling down to get to the core of what candidates actually did and were responsible for was a big take away for me. Before this course, I would have moved to the next question without getting the answer I needed to make an informed decision as people do try to answer what you want to hear not with what they have demonstrated they are capable of.”

“There were two ideas that were the most helpful to me. One was taking the time to develop a set of interview questions for each role that focused on how the candidates meet the job requirements. The other idea that was helpful was the decision matrix, especially when considering a number of qualified candidates.”

“The biggest concept that is sticking with me is the importance of the interviewer controlling the interview so that they obtain the important, detailed information from each candidate regarding the candidate’s skills, capabilities and attitudes. It is so easy for the candidate to control the interview and “dazzle” the interviewer with made-up answers that are pleasing to the ear but not necessarily true. This program taught us not only that it is important to create specific questions that elicit the truth from candidates, but it taught us HOW to create those questions. It was extremely helpful that we created questions for an actual job that exists in our company because it made it easy to apply the concepts of the course to our own real situations at work.”

Transition From Supervisor to Manager

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“Do you know why you were promoted from supervisor to manager last year?” I asked.

“Because, I was the best darn supervisor the company had,” Melanie replied.

“And, being the best supervisor, what did you do that none of the other supervisors were able to do?”

“Oh, that was easy. I could see the future. I could tell when something was going to get screwed up, weeks ahead of time, and I could adjust the schedule to make sure we stayed productive. You know, if you reject some raw material because it’s out of spec, that means you have to shift some stuff around.”

“Yes, you were one of the best schedulers around.”

“What do you mean, were?” quizzed Melanie. “I still am.”

“Not exactly. Do you know why you were promoted from supervisor to manager last year?”

Learning From Mistakes

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A good bit of the morning had passed when I met Kim in the coffee room.

“Okay, I came up with a list,” she said. “It’s not a long list, but I was able to think about some specific things that were helpful to me when I was a supervisor. It’s funny. At the time, I didn’t realize how helpful it was, but now, I can see it clearly.”

“So, what’s the biggest thing on the list?”

“We were under some pressure to get a big order pulled for shipping. I was supervising the crew. Things were hectic. I commandeered a forklift that had been pulled out of service. One of the buckles on its safety harness was being repaired. I was thinking, how stupid, not to use a forklift for a few minutes just because it didn’t have a safety harness.

“Big mistake. I told one of my crew to use it anyway, just to move some product about ten feet over in the staging area. That part was okay, but when I wasn’t looking, the crew member took the forklift over and started moving other stuff. He figured it was okay to use the machine, since I said so. He was turning a corner and ran over something, his load shifted and he came right out of the machine.

“I was lucky. No one was hurt, nothing got damaged. In fact, everyone that was there, thought it was funny. Well, except for my manager. I thought I was going to get fired. It was a stupid thing I did.”

“So, what did your manager do?”

“He never yelled at me. I remember, he just came into my office that afternoon. He said one word, ‘Lucky!’ Then, he put some safety books on my desk, said he would be very interested to attend my safety meetings for the next three months.”

“So, tell me, how did that bring value to your thinking and your work?”

Just Promoted, No Respect

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From the Ask Tom mailbag –

Question:
I was just promoted to the supervisory position on a crew I worked with for the past 2 years. Unfortunately, I am having a hard time gaining the trust and respect of my co-workers as well as other supervisors and managers. It seems to be difficult for some to grasp the fact that I have been entrusted with the responsibility for this team. It might be the fact that I have not had a great deal of time in the position, as of yet, so hopefully it may get better with time and my ability to be patient. But if there is any bit of advice and/or support that you may be able to provide, I am all ears.

Response:
It is always tough to become a new supervisor, to an existing peer group or a new group. A new supervisor always means change. And most people don’t like change, at least they don’t like the unknown parts of change.

Respect comes, not from the authority of the position, or the experience of the supervisor. Respect comes from bringing value to the work and thinking of the individuals on the team.

Team members always seek out the person in the company that brings value to their decision making and problem solving. If it happens to be their supervisor, that’s great. All too often, it’s not.

Think about it. We all work for two bosses. We work for the boss who is assigned to us, and we work for the boss we seek out. The boss we seek out is the one who brings value to our work, our thinking and our lives.

So, if you are the new supervisor, that’s the boss you need to be.