Tag Archives: control systems

Fear, the Loss of Control

“And, if the CEO feels that the CEO role is to be the glue that holds this house of straw together,” Pablo continued, “there is an associated, frightening feeling that the CEO is losing control. The CEO applies more glue. We see the invention of control systems, so the CEO can see more clearly that things are falling apart. These control systems remove the need for managers to make decisions, the decisions are made for them, they no longer are required to use discretionary judgement.”

“These control systems look like what?” I asked.

Pablo smiled. “In simple form, the manager does something that is detected by a control system (KPI), the indicator is reported (KPI report) to the CEO related to underperformance, so the CEO can chastise (motivational intervention) the manager for not being smart enough, not fast enough or paying too little attention to quality. The CEO applies more glue in an attempt to regain control.”

“I think we are up to three layers of glue,” I observed.

“Glue, band-aids, temporary fixes, or even more dysfunctional changes in the structure, creating an increasing fugue in the way people work together.” Pablo stopped. “Timespan is the framework where all of this becomes clear. What looks like a communication breakdown, or a personality conflict reveals itself as an accountability and authority issue. Structure is where we place accountability and where we release authority to make decisions and solve problems.”

“And, what of the control system?” I asked.

“The CEO conversation is not, can’t you work harder, but, in the work in your role, what are the decisions you have to make, what are the problems you have to solve? This is the essence of managerial judgement that leads to managerial effectiveness. CEO effectiveness rarely requires massive applications of glue. This is a design problem, not a performance problem.”

Don’t Fix the Defect

“But, it’s like pulling teeth to get them to change the way they have been working. They get started, but after a couple of days, things are right back to the way they were before.” Matt sighed one of those Manager’s sighs. “I just wish my team was more disciplined.”

“Matt, discipline is nothing more than routine. Discipline isn’t harder than any other way of getting things done; it’s just not what you are used to.”

I spied a workroom on my way in. It was a small room with some simple tools and a work bench, good lighting. It was where people took things that needed fixing. Not broken things, but rather, product defects. The seam on the unit didn’t line up quite right; there was a burr on an edge. Rather than documenting the defect and looking for a solution, the team had, over time, assembled this little “fixing” room.

“Tell you what, Matt. Hide the tools and put a padlock on the room.” I could see his eyes grow wide. “Then, have a meeting and tell everyone that the fixing room is off-limits for 21 days. During that time, have meetings twice a week to talk about the new defect-documentation process. After 21 working days, you should have a new routine. Discipline is just a different way of getting things done.”

Matt was nodding, “So, after 21 days I can take the padlock off the fixing room?”

“No.”

Pulling Bad Product

“We have a problem with consistency,” Donna said. “I think everything is going okay and then boom, we get hit with a warranty event that uncovers a whole batch of bad product. I have two people doing random inspections prior to shipping. Still, mistakes get through. I might have to add more inspectors, check everything, just to keep bad product off the shelves.”

“What do you do with the bad product?” I asked.

“Well, we can’t sell it and we can’t melt it down, so we throw it away,” replied Donna.

“Do you use bad product to isolate the problem production area?”

“Oh, we know the three areas where we have problems, but rather than pull bad product in three places, I thought it best to inspect just before shipping, so we can pull all the bad product at the same time, no matter where the problem occurred.”

I winced. “Donna, is the purpose of Quality Control to pull bad product, or to identify the problem and fix it? Consistency doesn’t come from pulling 3 percent of your production. Consistency comes from fixing your system.”

When Times are Good

1 Reply

“You look comfortable,” I said.

“Things are going really well,” Jordan replied. “The market is good, new customer count is up, year over year revenues are positive. Yes, things are comfortable.”

“I noticed your accounts receivable ratio to new sales is above your threshold limit. And, that you rented a new warehouse to store some slow-moving inventory. Your revenue-per-employee head count is way down over the past six months. What gives?”

“Hey, when times are good, those things happen. More revenue, more accounts receivable. We set the ratio threshold during the last recession when things were tight, so it’s no big deal. And, yes, we rented another warehouse to give us more capacity. The new warehouse gives us a buffer so if we get a spike in sales, we can cover without having to increase production. But, you are right. I am a little troubled by our revenue-per-employee. It just seems it takes more people these days, and wages are increasing so our revenue-per-payroll dollar is even worse.”

“Jordan, when things are tight, we pay attention, we measure, we make moves. We don’t make our biggest mistakes when times are tough. We make our biggest mistakes when times are good. A little success can create a whole lot of overhead.*” -Tom
_____
*Homage to Red Scott.