Tag Archives: competence

The Problem Isn’t Your Boss

“You seem a bit frustrated,” I said.

“I am, I am,” Drew replied. “I think I do a pretty good job in my role as a supervisor. We have a complicated process with long lead items and seasonal demand. During season, we build to order. Off season, we build to stock. We have certain constraints in our process that slow us down and sometimes things stack up when we overproduce some of our sub-assemblies. All in all, I keep things together pretty well.”

“Then, why the frustration?”

“If I could spend the time analyzing the way the work flows through, look at some things that could be done at the same time, understand where the bottlenecks are, I think we could get more through the system.”

“So, why don’t you do that?”

Drew thought for a minute. “Every time I start flow-charting things out, I have to stop and take care of something gone wrong, something we are out of, a team member who didn’t show up for work. It’s always something.”

“What happens when something goes wrong?”

“I get yelled at. My boss tells me to stop thinking so hard and get back to work. The time I spend working on the system just increases my workload beyond what I can get done in a day,” Drew complained. “I am constantly reminded that my primary function is to make sure that orders ship. I just can’t convince my boss that if the company is to move forward, we need to spend time looking at the sequence of steps to make things run smoother.”

“If you keep getting dragged back into day to day problem solving, fighting the fires of the moment, what is the solution? Who else on your team could buffer some of those problems?”

“Nobody. I am the go-to guy. There isn’t anyone else, and there is only one of me.”

“So, the problem isn’t your boss, it’s you,” I said.

“What do you mean?”

“You will never be able to work on larger problems until your team becomes competent at the smaller problems. You can never be promoted to a higher level role until you find someone to take responsibilities in your current role.”

How Supervisors Get in the Weeds

“I am looking at your training chart. I see you have periodic S-II supervisor training and periodic S-III manager training. What about your S-I production teams?” I asked.

“Well, production around here is relatively simple. I want to spend most of my training budget where I think it will have the most impact?” Riley defended.

“But I noticed that Sam, one of your supervisors, was actually working the line yesterday. How did that happen?”

“Oh, happens all the time. It’s not unusual for my supervisors to spend half their time doing production work,” Riley explained.

“Is that why the work schedule posted in the lunch room is for last week? Isn’t Sam supposed to post a 2-week look ahead so the crew knows what is coming up?” I wanted to know.

“Yeah, he is supposed to, but sometimes we get behind on our production work, and Sam can get stuff done faster and defect free, no re-work.”

“You mean your team members each have higher re-work than Sam?”

Riley was proud. “Yep, Sam is a great guy.”

“If you spent some of your training budget with your S-I production people, would their re-work come down? Would Sam be able to spend more time in his supervisory role? Every time you have disruption at the S-I production level, you will drag your S-II supervisors into the weeds. And while your S-II supervisors are in the weeds, your S-III managers have to cover your supervisors. Everyone gets dragged down a level of work. Why do you think your teams are always behind?”

Riley stopped. “I guess I have to think about training, and competence, even at the production level of work.”