Author Archives: Tom Foster

About Tom Foster

Tom Foster spends most of his time talking with managers and business owners. The conversations are about business lives and personal lives, goals, objectives and measuring performance. In short, transforming groups of people into teams working together. Sometimes we make great strides understanding this management stuff, other times it’s measured in very short inches. But in all of this conversation, there are things that we learn. This blog is that part of the conversation I can share. Often, the names are changed to protect the guilty, but this is real life inside of real companies.

The Machines Stood Silent

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What a year. Running hard, just like you.

This has been a year of transition. The world changes. Blessed are the flexible for they shall not get bent out of shape. I know everyone is hoping that 2011 will be better than 2010. And it will.

But this next year is not about coping. This next year is about growing. Even in those most difficult market segments like non-residential construction.

Some of what we know will no longer be valid. Some old solutions will no longer fit new problems. It will require our brightest mind and sharpest execution. And it will always come down to this.

  • Find a market need big enough.
  • Build a product or service to meet it.
  • Then produce it faster, better and cheaper than your competitor.

But, now it is time to rest and enjoy the holidays with family and friends. Management Skills Blog will return on January 3, 2011. And now this story, first published here in 2005.
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As Matthew looked across the manufacturing floor, the machines stood silent, the shipping dock was clear. Outside, the service vans were neatly parked in a row. Though he was the solitary figure, Matthew shouted across the empty space.

“Merry Christmas to all, and to all, a good night.”

He reached for the switch and the mercury vapors went dark. He slid out the door and locked it behind.

Who Is Accountable?

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Adelle emerged from the conference room after two long hours of debate. She shook her head from side to side, a genuine look of despair. “I tried,” she shrugged, “but we didn’t make a whole lot of progress. What we ended up with was mostly crap.”

“What do you mean?” I asked.

“Oh, we have been trying to figure out the best way to solve this problem and there are a bunch of ideas, but we just can’t reach a consensus on which way to proceed. I am afraid to get started until I know for sure that everyone is on board. But every time we make a compromise, other people drop off and want something different.”

“What happens to the quality of the solution every time you compromise?”

“That’s the real problem. It’s the compromising that kills it. After listening to all the input, I know what we should do and the little compromises just water it down. We might as well junk the whole project because, in this state, it will not do what the customer wants it to do.”

“Whose meeting did you just walked out of?” I asked.

It was Adelle’s turn to ask, “What do you mean?”

“I mean, was it the team’s meeting, or was it your meeting? Let me put it a different way. Who is your boss going to hold accountable for this decision?”

“Oh, I tried that once, blaming a decision on the team. I got the message. My boss is going to hold me accountable for the decision.”

“Then, it wasn’t a team meeting. It was YOUR meeting that the team got invited to. It is your responsibility to listen to the input, and it is also your responsibility to make the decision. And you don’t need agreement, you just need support.”

Adelle had to sit down to think about this one.

Why I Hold the Manager Accountable

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“I have to change. Me?” Vicki asked, not sure if she could believe her ears.

“I am going to hold you accountable for the results of your team,” I said. “What do you have to change?”

Vicki was not pleased. “Well, if you are going to hold me accountable for the results,” she stopped. “I have to pay attention.”

“Yes, you do. As a Manager, what do you have to pay attention to?”

“I may have to be more hands on,” Vicki replied.

“Yes,” I nodded.

“I mean if someone is out sick and you are still going to hold me accountable for the results of the team, then I might have to fill in.”

“Only in an emergency. You are a Manager. I expect you to drive a forklift only in an emergency. Come on. You deal with statistical fluctuations of many elements all the time. What are you going to do?”

“Okay, so we are talking about cross training, maybe borrowing a member of another team, considering overtime. You know, 30 is really an arbitrary number. If we were short one day, we can likely make that up over the next couple of days, as long as there were no late ships.”

“I want you to think carefully. Are any of those decisions, cross-training, borrowing a member of another team or using overtime, within the scope of your team members?”

“No.” Vicki shook her head slowly.

“And yet, those are the decisions that produce the results. That’s why I hold you, as the Manager, accountable. What else has to change?”

What Has to Change?

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“It’s not your fault that your most valuable team member is out sick, but I will still hold you accountable for the results from your team. What has to change?” I repeated.

Vicki was still stumped.

“Vicki, let’s look at all the variables that could have an impact on production. You are focusing on the team’s manual assembly. Do they work at different rates on different days?”

“Well, yes, sometimes, they work better when there is loud music playing, awful loud music,” she replied.

“So, some days are up and some days are down. I call that a statistical fluctuation. What other elements could cause a statistical fluctuation?”

“Oh, well, there are a number of things. Sometimes our tooling or tools get worn and they just can’t do the job at the same rate, until we change them out. Sometimes our raw materials aren’t quite the same and we have to stop and make small adjustments to accommodate. Heck, sometimes, too much humidity can affect the setup time.”

“So, all of those things, including the manual assembly can create statistical fluctuations in production?” I noted, making a small list on a sheet of paper.

Vicki nodded her head. A smile crept across her face. “You are right. Those are the things that create havoc in my day.”

“And who is responsible for solving those problems and making decisions, making adjustments to build 30 units a day?” I was looking straight at Vicki. “What has to change?”

Still Accountable for the Result

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“You’ve talked about this before, but I want to make sure I understand it. We need to get 30 units out of this team every day, 15 in the morning and 15 in the afternoon. Right now, if they don’t make it, as their Manager, I get pissed. If it happens two days in a row, double-pissed,” Vicki stated flatly.

“And if that’s the way you see it, then, your system will create behaviors that don’t help,” I replied. “Thirty units a day is your goal. You are responsible for the results from your team. If I hold your team accountable for doing their best and I hold you, as their Manager, accountable for the results, what changes?”

“But what if they show up late for work, or take too many breaks, or slow walk the line? That’s not my fault. If they do that and I don’t reach my goal, how is that my fault?”

“You are still fighting it,” I responded. “If I hold you, as the Manager, accountable for the results of your team, what changes?”

Vicki was stumped. She drew a deep breath. “If you are going to hold me accountable, then I have to make sure my team all shows up for work. I have eight people and with all the cutbacks, it takes full effort to reach my goal.”

“And, what if, one day, your most valuable team member is out sick, truly sick, and I hold you accountable for the results from your team?”

“But if someone gets sick, it’s not my fault!”

“It is not your fault that someone got sick, but I will still hold you accountable for the results from the team. What has to change?”

It’s the Manager, It’s Always the Manager

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“They know I will be upset and I will want to know why they failed to produce the desired result, I guess,” Vicki winced. “If I don’t find out about an order that’s late, I can’t get angry. At least until the customer calls. That’s when emotions flare up.”

“And how many of your customers don’t call when you are late?” I asked. “If you are using your customer as your QC system, is that where you really want to be?”

“I know, I know,” Vicki replied.

“So when you hold your team accountable for your result, as a system, it creates behavior that is not ideal. You don’t truly find out about production pacing until there is a visible breakdown. What can you shift to make that change?”

“You are suggesting that I am the one accountable for the team’s results?”

“I think I am making more than a suggestion.”

Violating the Contract

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“I know I have heard that before,” Vicki replied. “As the manager, it’s not my job to motivate, I am supposed to create an environment. So, what does that mean? We have work to do here.”

“This is all about work,” I replied. “And by work, I mean making decisions and solving problems.”

“But my people know what they have to do, and there aren’t that many decisions to make.”

“Look again,” I encouraged. “Your team is making decisions all the time, if you let them. Most of their decisions fall into two categories, quality and pace.”

Vicki looked puzzled, “What do you mean?”

“How many units are supposed to come off the line by lunch time?” I asked.

“Fifteen,” she replied.

“And so, as the morning goes on, your team is making decisions about how quickly they should go without compromising quality? And if there is a quality issue, they have to solve the problem and make up the pace to reach the goal by noon?”

“Yes.”

“And, what happens if they discover that they can maintain the quality standards, and produce 20 units by noon?” I smiled.

“Well, they would probably knock off at 15, or slow the pace down because the goal was 15.”

“But that would violate the contract,” I prompted.

“The contract?” Vicki repeated.

“The contract to do their best. Part of the contract means if they can complete more than the goal using their assigned resources in the allotted time, they are supposed to tell you, as the manager.

“See,” I continued. “That is why 15 is your goal, not their goal. It is the manager who is responsible for the result. And that is the first thing to understand about creating this environment.”

Not Your Job to Motivate

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“It gets back to the contract you have with your team,” I said. “Each team member is responsible for doing their best. That’s it. People have a deep need to do their best, a deep need to contribute, a deep need to work.”

“Then, why do I feel like I spend most of my time trying to motivate my team?” Vicki pondered.

“I don’t know, what do you think?” I replied. “Keep in mind, people behave in accordance with the systems we place them in. It is not your job to motivate. It is your job to create the environment where all the motivation hype is not necessary.”

Creating the Most Profitable Sequence

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“It’s amazing,” Megan explained. “I gave them the camera and a list of the 13 steps of the process and walked away. I didn’t supervise the picture taking. Forty five minutes later, they called me back. Think about that. My team has never called me over to their work area.

“They were talking about the best sequence for the steps, the proper way to perform some of the tasks and even one step that they thought was unnecessary. They have never talk about stuff like this, never ever.”

Now it was my turn to smile. “So, as their manager, what are you going to do next?”

“Well, they are re-shooting some of the pictures, but then I am going to print them all out and post them in this photo album I bought. I am also sending the photos over to the training department so they can put them into a PowerPoint.

“But the best picture,” Megan grinned, “was the picture of the team that goes on the front of the photo album. With the look on their faces, I think they actually like working here.”

This Team Doesn’t Listen

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“I think I am pretty good at explaining our policies and procedures. I mean, we spent a lot of time developing our processes. We have tested things. We know the best way to get things done. So, why doesn’t my team listen to me?” complained Megan.

“What happens?” I asked.

“Okay, there are 13 steps in this process. And there are certain things that you have to look for, like you can mess up step number two and you won’t notice until step number six, so you have to take the whole thing apart back to step two.”

“Sounds complicated.”

Megan gave me the look. “That’s why I have to explain it. But they don’t seem to listen, then they start doing things their own way. About half the production has to be scrapped.”

“What do you think is happening?”

“They’re just not listening to me,” Megan stated flatly.

“I think you are right. They’re not listening to you. Sounds like they care more about what they think than what you think?” I watched Megan for her response. She didn’t like what I said, but I was just confirming what she had observed. They weren’t listening to her.

“How can you use that to your advantage?” I continued. Megan’s look at me was probably similar to the look she gave her team. “Megan, let’s try something different. I got this camera from some promo give-away. Here, take it. It’s only 4 megapixel and the chip will only take 30 pictures, but why don’t you give your team this camera and ask them to document this 13 step process and see what you get.”

“But they will get it all wrong,” she protested.

“Perhaps,” I replied.