Expensive Lesson

The personnel file was on the desk. Sandra looked despondent. “She has worked for us for two years. We thought she was ready, so we promoted her into the position. It is obvious now that it’s not going to work out. I don’t want to fire her, but if we demote her, she is going to quit. Either way I lose.”

“What’s the lesson learned,” I asked.

“To know whether a person is ready for a position before you promote them, but how do you know?” asked Sandra.

“Exactly,” I responded. “How do you know? How can you find out?”

Sandra thought, but the answer came quickly. “I know what all the responsibilities are. I could have given her bits and pieces over time to see how she did. If I had done that, I would have known that she had difficulty with three of the core elements of the position.”

“And so you could have continued to work with her, now it looks like she is on her way out. How much did this lesson cost you?” I prodded.

“A lot. It costs a lot to recruit someone at that level, plus my time to interview and the time to get someone up to speed.”

“Sometimes, lessons are expensive.” -TF

Smile

“Positive reinforcement isn’t money. Don’t think that they only element you have as a manager is to give someone a bonus, or a spiff, or a raise. Don’t get me wrong, money is important, but it is not the only touch you have, nor is it the most powerful.”

Travis and I had been talking about shaping behavior using positive reinforcement. Shaping behavior, as in training, as in getting team members to follow a process or sequence.

“See that production line over there,” I asked, pointing toward three lone workers alongside a bank of automated machine presses. Travis looked; he was familiar with that work area.

“Did you ever wonder why those three workstations still exist?” Travis knew that seven other stations in the line had been replaced with the automated presses.

“Yeah, sometimes, it’s like why do we still have people doing that?”

“Initially, that’s what we thought, but when we benchmarked the automated production with the manual production, we found one worker not only kept up, but exceeded the output of the automated machine. We started asking questions. How could this be?

“Turns out the workstation on the end, Rochelle’s station, is right by her supervisor’s office. Every time the supervisor comes out, he stops, looks at Rochelle’s production and smiles at her. It’s the only station he stops at. He never says a word to Rochelle, yet she has the highest production rate.

“Do you think she has the highest production rate because she thinks she is going to get a bonus? I don’t think so.” -TF

The Next Level

“So, Travis, we have been talking about our on-the-job training program and how we use colored shirts as a reinforcement tool. Why did we go to all this trouble? I mean, it’s just a loading dock.”

Travis was bright and learning fast. “It’s not just this loading dock, and it’s not just this shift. And it’s not just the other four branch locations we have. This next year, our company has a pretty aggressive goal to open six more branches. If we have any hope for consistency in our operations, we have to have some sort of system, even in our loading procedures.”

“And when we build in this kind of consistency, what happens to our capabilities in opening more branch locations?”

“Well, now we can move people around with more confidence that everyone is doing things the same way. New branches won’t have to go through trial-and-error. They can get efficient faster. Just fewer headaches.” -TF

Visibility

“Why do you think we spent the time and money on the t-shirt program, using different colors and all?” Travis was beginning to understand the underlying dynamics. “I mean, we could have just made notes in the personnel file, or instituted some incentive bonus program and spiffed the supervisors.”

Travis was stumped. He had always believed that money was the prime motivator for employees, especially for entry level jobs.

“Travis, when you look out across the floor, do you see the colors? Can you tell who is who and where they are in their on-the-job training?”

“Well, sure. We have three new guys, two forklift certifications, two people certified to close out loading tickets and two guys who can handle shift meetings.”

“This whole program is designed to reinforce desirable behaviors in a way that is visible to everyone. The visibility helps to sustain the positive reinforcement even when the buddy or the supervisor isn’t around.

“And right now, even you or I could walk out on the dock and make a meaningful positive comment about their progression, based on the design of the system.” -TF

Blue Shirts

“But the game goes deeper.” Travis and I continued to discuss the colored t-shirt program on the loading dock.

“For this program to really be effective, we have to think upline. We have to get the supervisor involved as well. Think about the colored shirts. For a supervisor, what’s the goal?”

It didn’t take Travis long. “To get all of his guys into blue shirts. That’s five levels of certifications for the guys on the dock.”

“And what is life like for the supervisor who has an entire crew in blue shirts?” I asked.

“Life must be great. They are all experienced, cross trained, able to handle complicated truck loads and tie downs, without a lot of supervision.”

“Take it one step further,” I prompted.

“Now, the supervisor has to figure out a way to keep the crew together.”

“And, we call that retention.” -TF

The Buddy System

“Oh, it’s more than just a simple game with colored t-shirts,” I said. Travis was just beginning to understand the depth of the game. This was a system designed to positively reinforce desired behavior.

“Each new person on the loading dock gets teamed up with a buddy. What color shirt do you have to have before you can be assigned a buddy?”

Travis was remembering the meeting a couple of weeks before. “Before you get a buddy, you have to earn the blue shirt with the black trim. And whenever your buddy gets forklift certified, you get a ball cap with a patch on it. For every guy you get into a green shirt, you get another patch. Five patches and you get a dinner for two at Outback. Oh, and your wife gets a dozen red roses.”

“So, tell me, Travis, how hard is it get these guys on the loading dock to volunteer to train the newbies?” Travis smiled and nodded. -TF

Most Important First Behavior

“So, how does that work around here?” Travis asked. Using the analogy of video games and expert levels made the reinforcement process understandable, but we were running a loading dock, not playing a video game.

“Travis, the guys loading the trucks, have you noticed the different colored t-shirts they wear, the ones with the company logo on the front?”

“Yeah, I noticed. We started that about three weeks ago. The new guys get a white t-shirt to start. We had a meeting about it.”

“And when does the new guy get his white t-shirt?”

“The first day,” Travis smiled.

“No, the first day he punches the timeclock reporting for work on-time,” I clarified. “What is the most important first behavior?”

“Showing up for work on time,” Travis said.

“And when does he get his second white t-shirt?”

Travis was catching on. “The second day he punches in for work on time.”

“And when does he get a yellow shirt?” I continued.

“Five days on time, consecutive days on time.”

“And when does he get a green shirt?”

“When he passes forklift training.” Travis stopped. “I think I get it.” -TF

The Reinforcement Changes

“Sustained, discretionary effort. That’s what we are after,” I said. “The training period requires more attention and focus from the manager. But as time passes and new behaviors become competent skills, the reinforcement changes.” Travis and I were exploring the role of the manager in all this, specifically looking at the role of positive reinforcement.

“In the beginning, the manager has to overcome pushback and fear of failure. But, as the new behavior turns to competence, the issues change.”

“So, what does the manager do differently?” asked Travis.

“Lots of things, but let’s start with the easy stuff. In the beginning, the manager may reinforce good old fashioned effort. But as time goes by and the effort becomes accomplished, the manager changes to reinforce a specific sequence. As the specific sequence becomes accomplished, the manager may reinforce speed or efficiency.

“Let’s go back to our example of the video game. Modern game designers structure training sequences into the lower levels of the game. Leveling up requires certain fundamental skills be demonstrated. Once accomplished, the player is introduced to more complex scenarios where mastery of the fundamentals must already exist. Each level becomes increasingly complex. The schedules of reinforcement change, but the principle remains the same. What gets reinforced gets repeated.” -TF

Don’t Fall Down Like That

“Somewhere along the way, we lose our natural instincts in the training process.” I was talking with Travis, a lengthy discussion about positive reinforcement in training. “Last year’s training didn’t work and the reason has to do with practice. But a very special kind of practice.”

Travis was listening.

“Have you ever watched a parent teach their child to walk?” I asked.

“Yeah. I have a niece that is learning to walk. Her parents go goo-gah regularly, but still it’s a wobbly process.”

“Does a parent ever say, ‘No, that’s not the way to do it, let me show you. Don’t fall down like that.’?”

“Well, no. They just get all excited, clap their hands and gurgle baby talk.”

“Somewhere along the way, we lose our natural instincts in the training process. Behavior that is reinforced gets repeated. The two elements that were missing from your training last year were practice and immediate positive reinforcement.

“Initial attempts at a new skill or new behavior are usually terrible, but that’s not the point. Your job as a manager is to get all excited, clap your hands and gurgle.

“Look, Travis. When do parents give up encouraging their child to walk?”

Travis was still mentally drawing lines in the analogy. “They never stop, I guess. Maybe only when the kid learns to walk.” -TF

It’s not the PowerPoint

“So, what does this have to do with training?”

“My favorite subject,” I replied. Our discussion about positive reinforcement had finally moved to training. “You did some training last year, tell me about it.”

“Well, first, we invested a decent budget. This was a new process we were working on. We spent a lot of time looking at a couple of different programs. We put together a decent PowerPoint, even hired an outside trainer.” Travis stopped.

“And?” I said.

“And, after all was said and done, a lot more was said than done.” Travis chuckled. “I heard that in a seminar once. But maybe it’s true. After the training, some of the people worked the new way, but some didn’t. Over time, the whole process was abandoned. ”

“You know your program really didn’t have a chance. It was missing something critical,” I said.

“I know, you are going to say positive reinforcement, but we all talked it up and everyone got a certificate when the training was over,” Travis defended.

“That’s all very nice, but I am not talking about being nice. I am talking about being effective. In the training you demonstrated a new process. This new process required a new skill, a new behavior.

“Travis, I can show you how to throw a ball, but if you want to get good at it what do you have to do?”

Travis looked puzzled, “Practice?” he said.

I nodded. “Very special practice.” -TF