Tag Archives: supervisor

Have to Use a Different Tool

“My boss just told me, now I am the manager. She didn’t tell me I was supposed to do anything different than what I was doing as a supervisor,” explained Lawrence.

“That’s because most companies don’t truly understand the role of the manager,” I nodded, “nor the tools they use to get their work done.”

S-III Manager – creates the system in which work is done
—————-
S-II Supervisor – makes sure production gets done
—————-
S-I Technician – production work

“For the people who do production work, (S-I) the tools are real tools, machinery and equipment, that’s easy to see. But what are the tools of the supervisor?” Lawrence looked quickly to the left to see if the answer was written over my shoulder.

“The role of the supervisor (S-II) is to make sure production work gets done, so the tools of the supervisor are schedules and checklists. The supervisor uses those tools to make sure the right people are at the right place using the right materials on the right (well-maintained) equipment.”

“So what are the tools of the manager?” asked Lawrence.

“The role of the manager (S-III) is to create the system, and make the system better. The tools of the manager are flowcharts, time and motion, cause and effect sequence, role definitions and analysis.

“The work of the manager is different than the work of the supervisor and requires different tools.”

Your Only Hope

“But how do you get out of the weeds?” Lawrence complained. “So much stuff hits my desk. I am constantly walking the floor. Everybody seems to have a problem for me to solve. All of a sudden, the day is over and I have done nothing. The next day, it starts all over.”

“Dig a little, beat back the alligators, dig a little more,” I said. “Understand that this is not a time-management problem. You cannot organize your way to greatness.

“This is the secret, the keys to the kingdom. Your only hope (in this case, hope is a strategy) is to improve your delegation skills. Delegation and training. The only thing that will keep a manager out of the weeds is to build a team to support the position. When a company gets big enough, it is called infrastructure. Without that support, there is no hope.

“Nothing great was ever created by individual achievement. You have to build a team to solve the problems you used to solve. You have to build a team to make the decisions you used to make.”

You Won’t See It Coming

His brow furrowed. Lawrence had to concentrate to understand. “But I thought a manager was supposed to manage. I thought I was supposed to manage everything on the floor.”

“You’re not a supervisor anymore,” I said. “Your new focus, as the manager, is on the system. Your role is to create the system and make the system better. When you became the manager, you promoted Nicole to be the supervisor. Whenever you do Nicole’s job, you are not paying attention to the system.”

“I thought I was just trying to help,” defended Lawrence.

“And if you continue to help by doing Nicole’s job, you will continue to ignore the system, and you will fail as a manager.”

“Not sure I know what you mean,” challenged Lawrence.

“Nicole is busy scheduling her team around vacations, people calling in sick, having doctor’s appointments and such. That’s her job.

“As the Manager, you just received a revised a production forecast from sales. Three weeks from now, you historically ramp up into your busy season. I looked at your headcount from last year. You are down three people and Charlie just gave notice, his last day is Friday. Everything looks fine, now, but four weeks from now, your production is going to get slammed and Nicole won’t have enough people to schedule from. As the Manager, you have to look ahead and build your labor pool. Now.

“If you are too busy scheduling this week’s production, you will be so far in the weeds, you won’t see what’s coming down the road in four weeks.”

Toughest Thing for a New Manager

“Lawrence, you have been a manager now, for how long?” I asked.

“Two months. It’s really different, but it seems like a lot,” he replied. “Not only am I doing all the stuff I was doing before, but now I have new stuff to do on top of that.”

“Who said you were supposed to keep all the tasks you were doing before?” I wanted to know.

“Well, my boss said I was still responsible for scheduling the people and making sure the materials were ordered. He said if we didn’t meet our daily targets, my butt was still on the line,” defended Lawrence.

“Okay, I understand. And does that mean you are the person who actually has to make up the workload schedule?”

“Yeah, but if it’s wrong, I am still in trouble.”

“Lawrence, do you have to create it to make sure it is right, or do you just have to check it to make sure it is right?”

Lawrence knew the answer, but it was difficult for him to say it. The toughest thing to do, as a new manager, is to stop being the supervisor.

Level of Work of a Team Lead?

From the Ask Tom mailbag –

Question:
I run a private industrial disaster recovery business. We respond to natural disasters and clean up the mess. We are very hierarchical, but I am having difficulty understanding the level of work in the teams that we dispatch.

Is it possible to have a supervisor in stratum level one? For example, we deploy teams of three people consisting of two technicians and a team captain. The two technicians are obviously working at S-I, one or two day time span, while the team captain works on a day to week at the most. The team captain directs the activities of the two technicians, but is he their manager?

We have several three person teams supervised by a single Project Manager. The Project Manager role, for us, includes team member selection, coordination of support resources, equipment, machinery, consumables as well as training for technicians and team captains. Our Project Manager clearly works at S-II, 3-12 month time span.

My question is, what is the level of work for the Team Leader?

Response:

You describe a classic case of a First Line Manager Assistant (FLMA). Elliott was very specific about this role. You are correct that the role is an S-I role and illustrates that within a single stratum level of work, we have different levels of work, illustrated below –

S-II – Project Manager, supervision and coordination, manager of the entire S-I team.
————————————————
S-I-Hi – Team Captain, directs on-site, assigns tasks, but is not the manager of the team.
S-I-Med – Technician, works under the on-site direction of the Team Leader
S-I-Lo – Technician trainee
————————————————

This works for project teams, deployed field units, multi-shift operations where the S-II Project Manager or Supervisor is not physically present at all times. The First Line Manager Assistant (FLMA) has limited authority to direct activity and assign tasks within the larger authority of the S-II Supervisor. The FLMA has recommending authority for advancement and compensation, but those decisions remain with the S-II Supervisor.

When to Promote

From the Ask Tom mailbag –

Question:
I have a technician in an S-I role, but he shows promise to be a supervisor. Shows promise, he’s not there yet. If I promote him, he will fail. Yet, he is clamoring to be promoted. If I promote him and he fails, he will likely quit OR I will have to fire him. What to do?

Response:
Your instincts are solid. I divide each stratum level of work into three parts (Lo-Med-Hi). For example, Lo-S-II would be an emerging supervisor, may not have earned the title of supervisor yet, but is still in the learning and testing phase.

Med S-II is someone with the competence to be effective in the supervisor role, certainly has the role title.

Hi-S-II is someone, extremely competent and a candidate for consideration at Lo-S-III (emerging manager).

So, Hi-S-I would be your best technician, could be called at “team lead.” If the S-II supervisor is out for the day, this guy is in charge. He will struggle in most areas as a supervisor, but given time (couple of years) he may grow and become more effective at Lo-S-II accountabilities.

Let’s take safety as a key result area (KRA), for example.
S-III designs a safety system.
S-II selects elements of the safety system to focus on each day, coached by S-III manager who designed the safety system.
Hi-S-I may deliver a 3-min safety talk to the team, on a topic selected and coached by the S-II supervisor from the S-III safety system. Hi-S-I would be the role model for the rest of the team to make sure they all go home with fingers and toes.

As time goes by, Lo-S-II projects are assigned to the Hi-S-I team member. This will give the Hi-S-I team member low-risk experience making S-II decisions and solving S-II problems. At some point, everyone will realize the Hi-S-I team member is effectively completing task assignments at S-II. That’s when the promotion happens, not a minute sooner. -Tom Foster

Transition from S-II Supervisor to S-III Manager

From the Ask Tom mailbag –

Question:
I read, with interest, your description of the transition from a lead technician (S-I) to a supervisor (S-II). I find myself in the same situation. I was in a supervisory role (S-II) for the past six years, and now find myself in a managerial role (S-III), as a manager to a team of five supervisors, each with their own team. As a supervisor, when I struggled, I went to my manager. Now, I am the manager.

Response:
Not only are you, now, no longer doing the production work, you are no longer directly implementing the day to day, week to week or month to month production schedules, you are now a manager (S-III) of first-line managers (S-II).

You are still committed to two central questions, pace and quality, but your time orientation is, now, much longer. Yours is a system focus.

Take the concerns at S-II and change the outlook from 3-12 months to 12-24 months.

Team
S-II – Right technician assigned to the right project (3-12 months).
S-III – Build a team of technicians, accounting for the lead time from entry level to working competence, so, when a technician is needed, there is a competent team member ready to step in. Workforce planning (12-24 months).

Safety
S-II – Safe working environment, proper safety equipment (3-12 months)
S-III – Create systems of safety, begin with a prevailing mindset of safety. Create a safety curriculum, including policies, procedures, initial and recurrent training programs. Track those training programs to ensure that all personnel receive effective and appropriate training. Review safety metrics to adjust the safety program (system) to be continuously more effective. Review, recommend, approve and implement safety budgets for equipment, to ensure organizational competence to safety related matters (12-24 months).

Training
S-II – Right training for the right skill required by the project (3-12 months).
S-III – Identify necessary skills training, select appropriate training programs, both internal and outsourced. Assess the effectiveness (metrics) of those programs and adjust the training system (12-24 months).

Tools
S-II – Right tools used by the technicians required for the project (3-12 months).
S-III – Review, recommend and approve budgets and acquisition of appropriate (state of the art) tools, including capital budgets for equipment investments (12-24 months).

Materials
S-II – Right materials, in sufficient quantity, to be used for the project (3-12 months).
S-III – Material contracts with suppliers, negotiate favorable discounts and terms. Identifying critical order quantities, lead times and stock to meet production volume based on sales forecasts (12-24 months).

Equipment
S-II – Right equipment, in working order, properly maintained, to be used for the project (3-12 months).
S-III – Review, recommend and implement annual and capital budgets for equipment. Anticipate end-of-life for existing equipment, improvements in technology and capacity to meet production volume based on sales forecasts (12-24 months).

Work Environment
S-II – Conducive environment, proper lighting, working height (3-12 months).
S-III – Work flow layout, time and motion studies, sequence of production, system constraints and strategic constraint (12-24 months).

Coaching
S-II – Corrective feedback for mistakes and positive reinforment for performance (3-12months).
S-III – Conduct effective coaching 1-1s with supervisory team, model coaching sessions, set context. Ensure that supervisory team conducts effective coaching sessions with production team. Act as manager-once-removed to production team, review training, assess capability for advancement, set context.

All of these issues have long term impact on pace and quality. Your tools are no longer simple schedules and checklists, but work flow diagrams, schematics, time and motion studies, sequencing and planning.

As a supervisor (S-II), you relied on best-practice solutions to identified problems. As a manager (S-III) you will be asked to solve problems that have not been solved before. You will employ root cause or comparative analysis to examine difficult problems, to generate solutions based on cause and effect.

The value-add at this level of work is consistency and predictability. As a supervisor (S-II), it was your role to make sure that production was accurate, complete and on-time. As a manager (S-III), it is your role to ensure that the product or service is effectively delivered, AND that delivery was completed efficiently, yielding a reasonable (consistent and predictable) profit for the time, effort and resources required.

Welcome to the world at Stratum III. -Tom

Missing Stratum III

“I am not sure what is happening,” Monika said. “We have three supervisors, all of them have been here for five to seven years. Up until about six months ago, they were all doing just fine. Now, they are struggling. Not just one supervisor, but all three of them.”

“How so?” I asked.

“We have a meeting to discuss a new problem area. Our work order volume through the shop has increased from twenty work orders a day to fifty work orders. We promise our customers a delivery time, then we find out there are problems with their order, delays in getting some of the special items. We put people on to fix those things, but then that delays other work orders. The white board we use for scheduling can’t handle all the things that change during the day. There is an industry scheduling software, within our budget. We decide on a course of action to find out more about the software, if it will work for us. Each supervisor has their assignment to examine the software. We break the huddle and nothing happens.”

“What do they say?” I pressed.

“We get together a week later. We still have the same problem. One supervisor says they talked to their team, but got push-back. Their team likes the white board. Then they got busy, and here we are, a week later. Another supervisor just stares and says there is too much work to get done, to spend time looking at the software. All three supervisors admit that it is very important to solve this problem. They suggest we hire some assistant supervisors.”

“What happens if you don’t solve this problem?”

“Nothing immediately, but we have some signature projects coming up and if those get delayed, we could lose the projects. And if those projects push other work orders, we could lose other customers.”

I let Monika slow down and stop.

“Have you ever considered that the level of work in your operations department has increased,” I asked. “The way you handle one project, or two projects or twenty projects is different than how you handle fifty projects or sixty projects. If I told your supervisors, tomorrow, would have to handle 100 simultaneous projects, how would they respond?”

“The whole department would implode,” Monika replied.

“But you have the floor space, you have capacity, it is just a matter of handling the complexity created by the additional volume. It’s a higher level of work. And, hiring assistants will not solve your problem. You have to change your system. Do you have the time to work on this?”

“Nope,” Monika was quick to respond. “I have seven departments to keep moving. I can’t get bogged down in this one. It’s almost like we are missing a manager to direct my three supervisors.”

S-IV level of work – Monika
S-III level of work – Missing level – system work
S-II level of work – three supervisors
_________________________
Clarification on levels of work in Australia, from Adam Thompson at the Working Journey
In Australia, Supervisor usually denotes the S-I role Assistant to Frontline Manager (FLMA, S-II) role, your Leading Hand.

Team Leader is the role that may denote either the FLMA role or the S-II Manager role.

Str-III sits uncomfortably between Manager / Senior Manager / General Manager and sometimes even Director.

Str-IV is reasonably consistent – General Manager. I think that’s a VP in your world. -Adam

How to Spot Micro-Management

Joyce was thinking about her team. Things were not a disaster, but not running too smoothly. There was a friction in the team that was beginning to take a life of its own.

“I have been watching Phillip,” she started. “It seems he is struggling with his job as a supervisor, but it’s hard to tell. He has his good days, but not too often.”

“How would you rate his performance?” I asked.

“Well, that’s pretty easy to see. He is always late with stuff and it’s never completely done the way it should be. And then, when I go to talk to him about it, I can’t find him.”

“Is he in the building?”

“Oh, yeah, he will turn up, but it’s like, he was two hours down in receiving, he said he was organizing the place. Now, I know the place needs to be organized, but he was doing it all alone. He was not out here, supervising on the floor, where he really needed to be. The receiving guy should be doing the organizing in receiving.”

“What do you think the problem is?”

“Well, even though he is a supervisor, it seems he would rather be doing lower level-of-work stuff. Some of his team members even accuse him of micro-managing.”

“So, what do you think the problem is?” I repeated.

“It’s like he is in a role that he doesn’t even like, and probably in over his head,” Joyce concluded.

“And who put him in that spot?”

Joyce turned her head, looked at me sideways. A bit of a smile, a bit of a grimace.

How Will You Focus?

“Quick breakdown,” I pushed. “What are the three things you have to get accomplished this year?”

“Well, that’s easy,” Meredith replied. “Those three objectives come from my business plan.”

“And, you have your three objectives for the year broken down into quarterly goals?”

“Yes,” Meredith nodded.

“So, how do you keep those three objectives in front of you when you stay buried in your email, handling all the traffic and details of your projects?”

“It’s tough,” Meredith shrugged.

“I know it’s tough, but if it wasn’t tough, how would you do it? How would you focus on your top three priorities each and every day?”

“One thing is for sure,” Meredith smiled. “I won’t find them buried in my email.”

“You are correct,” I agreed. “For many managers, email is counter-productive to focus. Email is efficient, it is self-documenting, but it can also be a distraction. How will you focus?”
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