Documenting Work Flow Issues

“I don’t understand why we are going to meet with the team about the new floor layout,” Shannon pushed back. “I mean, it’s a bunch of good guys, but they don’t understand the big picture of work flow and why we need to rearrange things.”

“And, you do?” I asked.

“Well, yes. I watch the unnecessary steps. I watch us move material around four or five times in the storage area before it finally moves to staging a couple of months later. I watch people searching for raw materials in unnumbered bins. I watch people pull unmarked boxes down to see what is inside.”

“Do you think you missed anything? That checklist inside your head, is that all the workflow issues we have? Are you sure you noticed everything?” I pressed.

“Well, not everything. There will always be something,” Shannon shrugged.

“So, let’s turn your single set of eyes and ears into twenty sets of eyes and ears and ask some simple questions of your team.”

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